Boeing 787-8 Forced to Land After Flap System Failure Shortly After Takeoff
In a concerning mid-air emergency, British Airways Flight BA35, a Boeing 787-8 Dreamliner (G-ZBJG) operating on the London Heathrow to Chennai route, was forced to return to its departure airport on June 15, 2025, after reporting a flap adjustment failure shortly after takeoff.
Shortly after takeoff from London Heathrow (LHR), the captain of flight #BA35 to Chennai (MAA) reported a "flap adjustment failure" on the Boeing 787-8 (G-ZBJG).
— Turbine Traveller (@Turbinetraveler) June 15, 2025
The crew had to dump fuel while holding for over an hour before returning safely to LHR at 13:52UTC today.
🎥:… https://t.co/umXLreV9Rv pic.twitter.com/cJCVwKbVmB
The aircraft, which had just taken off from London Heathrow Airport (LHR) en route to Chennai International Airport (MAA), experienced technical issues that affected its ability to safely continue the long-haul flight. Flaps are critical components that help manage lift and speed during takeoff and landing. A failure in this system can pose serious challenges to both maneuvering and safety.
Upon identification of the fault, the flight crew declared an emergency and initiated standard safety procedures, including entering a holding pattern to assess the situation. To ensure the aircraft could land safely without exceeding its maximum landing weight, the crew also executed a controlled fuel dump—a routine safety measure in such scenarios.
Flight Declares Emergency After Flap Malfunction on Takeoff
After holding for over an hour in the air, the aircraft safely returned to London Heathrow Airport at 13:52 UTC. No injuries were reported among passengers or crew members. The safe landing demonstrates the efficiency of British Airways’ pilot training and Boeing’s emergency response protocols.
The aircraft involved, Boeing 787-8 (tail number G-ZBJG), is part of British Airways’ long-haul fleet and is typically used for intercontinental routes, such as the popular London to Chennai service that connects the UK with South India’s major IT and cultural hub.
This incident once again highlights the importance of aircraft maintenance, pilot training, and real-time decision-making in ensuring passenger safety during unforeseen in-flight complications. Aviation experts consider this a textbook example of effective emergency management in commercial aviation. British Airways is expected to conduct a detailed investigation into the technical malfunction and reassign passengers to alternative flights.